At our Pilot sample plant, we develop 100 new shades everyday and produce around 300 samples per day. The sampling unit has a capacity to manufacture 5 to 50 kgs of samples. This is the only unit to offer photoshoot samples for our esteemed customers.
The Web Matching area is where the exactitude of the shade required by the customer is produced with different color combinations of fibre.
At the gigantic warehouse which houses the cotton godown, dyed cotton godown and synthetic fibre godown, computer interfaced weighing and bar coding helps identify and stock raw materials in a proper layout.
The cotton is issued to the Mixing Department to produce effervescent colors of fibre that are akin to Nature.
The Mixing Department is equipped to handle from 50 kgs to 100 tons at any given time, and after receiving fibres from the godown, auto blending machines blend the individual varieties of fibres with correct weight to produce the resultant color using computerized mixing systems.
In the bowels of the Blow Room, the mixed fibre is fed into lap and chute feeding machines for further mixing, fibre opening and cleaning with an Automatic continuous waste evacuation system in place, the lap form output is obtained.
The Carding Room, with its latest autoleveller and high production carding machines, ensures further fibre cleaning and removal of neps from the material that is fed.
The combers at the Lap Former and Comber Department clear the shor fibre and neps from the sliver thus resulting evenness in the draw frame.
The Drawing Department consists of the newest autoleveller and high-end drawing machines where 6 to 8 ends of carded / combed sliver are fed.
The result is draw frame sliver with improved evenness after the drafting and sliver parelisation is done.
Next, the draw frame sliver is fed into Simplex machines with a capacity to handle any quantity.
Here the drafting of slivers is done and converted into Roving Bobbin form.
The Spinning Department is equipped with machines featuring special modifications to produce special yarns like Neps, Grindle and Slub yarn.
As the Roving bobbin is fed, it is drafted, twisted and wound in the cop form.
Amarjothi strives to maintain a uniform quality that is incomparable and only the best mélange yarn makes its journey to the customer after stringent inspections and quality control tests.
During the next process at the Winding area, the cops are fed in Autoconers and the yarn faults and other foreign particles are eliminated with Electronic Yarn Clearers. Both F & D clearing are done and the cone in large form is obtained.
At the Cone Checking Department, UV Lamps are used for accurate checking, proper identification and labeling.The cones are individually weighed, checked for contamination, shade variations and passed.
The final Cone Packing is done as per the requirements of the customers.Special packing like pallet packing and carton box packing are done for Export orders.
The Company’s ultra modern dyeing plant is situated at SIPCOT, Perundurai, Erode District in a vast 12 acres of area with close proximity to Tirupur and Coimbatore.
At the RM Godown, the raw materials are received from different mills, weighed with computer interfaced weighing machines and bar coding is done for proper identification. Then the Godown stocks them in a regular layout only to issue the same to the Loading Department as and when required through fork lifters.
The fibre is loaded in different carriers to be loaded in the dyeing machines. The Department has a capacity to handle minimum to maximum loads.
Uniform dyeing is acquired with eco-friendly branded dyes and chemicals with state-of-the-art HT/HP yarn and fibre dyeing machine. The Hydro Extractor helps squeeze the dyed fibre.