K.M.Knitwear Private Limited

INFRASTRUCTURE

These products are extensively used in garments industry, textile industry, plastic industry, chemical industry, packaging industry and auto mobile industry.our project range is manufactured in our well developed manufacturing unit by keeping mind the concept of the usage of these products in different industries.due to these actors, we have created huge client base across the south east asia and indian subcontinent.

Spinning

Our spinning division is an example of innovative infrastructure and a seamless production process, we manufacture error free and the cleanest yarn possible with a production capacity of over 60 tons/day. We are home to an unmatched production quality that supersedes any other within the industry and is endorsed with relevant certifications. From the journey of cotton mixing to error free yarn, we deploy consistent quality measures throughout our production process to deliver a finished product that constantly strives for perfection.
Giving the best cotton mixes possible, the cotton is processed using the industry’s most advanced machinery that uses bare minimum manual intervention. Our blow room houses advanced machinery such as a clearer that ensure’s 1 00% defect free cotton and comber machine’s delivering the most superior quality yarn. Our high speed ring frames and autoconers, enable seamless yarn manufacturing that is highly regulated by machine automation at every step of the manufacturing process.

Knitting

The yarn is then transformed to fabric in our knitting division that personifies technological advancement and boasts of a manufacturing capacity of over 12 tons a day. With in house machinery that defines innovation and quality production, one can knit finishes such as Rib, Jersey, Airtex, Honeycomb, Lycra Jersey, Fleece, and Mini Jacquards in any form or structure.

Dyeing

Our Dyeing plant, Jeyavishnu Clothing Pvt. Ltd, processes over 50 tons of knitted fabrics per day. Using the world’s best soft flow and airflow technology, we treat fabrics with a temperature controlled dyeing system that enables dipping and dousing in a plethora of color choices. Our modern computerized lab with data colour matching is at par with top accredited labs across the globe. It ensures uniform colour accuracy by qualified and experienced chemists.
They say quality is defined by consistent processes and that is exactly what our compacting unit does to our fabrics. Deploying a perfect and quality finish to the fabric, the compacting machine controls the fabric shrinkage, spirality and GSM. With machines that are imported from the USA and Italy, they give the garment a niche sophisticated appeal like none other.

Cutting

A symphony of machine automation and manual expertise, our cutting department adds speed and volume to our production process. Our cutting edge auto cutters and other equipment enables a production capacity of over 4 million units for both inner and outerwear garments per month.

Printing

Giving the garments a fun respite, our printing unit adds glamour through unique visuals imprinted on the garments. With a diverse range of 1 to 20 color printing capability, and a production capacity of over 50,000 pieces per day, our printing machines range from automated MHM placement printing and Oval printing machines. We also house two Stormac All over printing machines that has a capacity of 15 tons per day.

Embroidery

With constant upgradation of our machinery in respect to value addition, we take pride in being among the first to offer the latest trends that are unique and one of its kind. Our embroidery unit is adept with the latest design automation that can add appealing visuals to the finished product. With our own punching designing, appliqué cutting and roll fusing units, that have a capacity of 1 0 million stitches a day, we have the latest technology that is regularly upgraded to deliver any kind of design that defines elegance.

Sewing

Giving life to our imagination and wings to our aspirations, our sewing facilities is the next step in the process that turns fabric into a multitude of garments with a capacity of 1,00,000 pieces per day. Our product centric and dedicated sewing production lines across our plants turn customer sketches into reality irrespective of size shape or colour. Experienced operators across our factories are specially trained for specific product groups thereby allowing high efficiencies and consistency in every stitch.

Finishing

The final phase of the production process is of checking, ironing and packaging to ensure that every garment is in line with our customers vision. An in-depth and in house KM certified and guaranteed final product inspection is carried out by our experienced quality control teams, keeping in mind high levels of globally accepted AQL standards. This is done in-spite of an end-to- end inspection process at every stage of the manufacturing process, this in turn ensures an error-free and contamination free product. The final products are then run through metal detection machines, before they are finally sealed into carton boxes in our special airport packaging metal free zones and are then ready for shipment.

Packaging

In our goal to constantly further consolidate the production process in house and in line with our vision to be a truly fully vertical company, we have our in-house corrugated box manufacturing unit. Equipped with the latest corrugation machines and dye-cut facility, we manufacture 3 tons of superior quality corrugated boxes every day. We strive to get our products at our customers warehouses in the same condition as it leaves our facilities irrespective of the time spent in transit and across global supply chains.

ABOUT US

Shri. KM Subramanian

Shri. Vishnu Prabu KS

Shri. Karthic Prabu KS