ABOUT CARLOO TEXTILE

Carloo Group is one of a leading knitted Garments exports catering to overseas market, established in 1992, located at TIRUPUR - THE KNITWEAR CAPITAL OF INDIA - about 50km from Coimbatore city “The Manchester of South India".

Mr. M. Muthukumar is the entrepreneur of the company, well experienced in the Garment field. With an infrastructural capacity capable of producing and packaging over 70,000 pieces / day. Our Factory are approved ethically and Technically by many overseas customers.

We are committed to enhance customer satisfaction by providing quality knitted garments through the team work of employees and continual improvement of quality management systems.
`

OUR QUALITY PROCEDURE

We are committed to enhance customer satisfaction by providing quality knitted and woven garments through the team work of employees and continual improvement of quality management systems.


QUALITY CONTROL POLICY - RAW MATERIAL


  • Each lot is tested for its quality parameters and then passed for knitting
  • Fabric engineering to done at sample lot level to decide the process parameters

KNITTING


Our expertise team analysis the customer need and the product. Based on the same it decides loop length, gauge and count of the yarn for the required feel of the fabric. Technical spec continuity records maintained for consistency in the fell for the above parameters.



FABRIC


  • Lab dip is matched for the customer requirements in “DATA COLOR MACHINE”. We also use TL84 / T65 lights to match the color
  • All process and chemicals used are AZO FREE and Eco-friendly
  • Color continuity cards maintained to have uniform shade within tolerance level
  • Fabric is well compacted to have good dimensional stability and minimum siprality
  • Fabric is checked in the form of greige stage. The finished fabric is inspected at FOUR POINT SYSTEM for acceptance

PHYSICAL / CHEMICAL TESTS


  • Lab dip is matched for the customer requirements in “DATA COLOR MACHINE”. We also use TL84 / T65 lights to match the color
  • The processed fabric is tested
  • Colorfastness to Washing & Rubbing for Dyed & Printed
  • GSM
  • Dimensional Stability
  • Spirality
  • Perspiration test / sunlight fastness (if necessary)




The tests are done at our In House Lab and done also outside (International Labs) on requirement by customer against AATCC and ISO standards.

MEASUREMENT CONTROL


We adopt the following steps to control the measurement
  • FIT SESSION: We get it approved from the technical team of our factory as well as customer
  • PP SAMPLES & MEETING: The pre-production samples are stitched in all the sizes and the same is presented in the PP meeting. It is attended by the line QC, line supervisor, cutting in-charge, QA team, production and factory managers. They discuss about the critical points and other important areas. Awareness is given to all the attendees to extend the same to production floor for achieving required specification and quality. Approval of customer is obtained before start of production.
  • PILOT SAMPLE: The corrections / changes suggested in the PP meeting / comments of customer are carried out in the PILOT SAMPLE and production is started accordingly.
  • Fabric is checked in the form of greige stage. The finished fabric is inspected at FOUR POINT SYSTEM for acceptance

ACCESSORIES


Art work got approved to proceed for production. Bulk is tested for Color Fastness wherever dye application is made like sewing thread, button, label, size ring, etc. printing matter is checked for the tag, poly bag, etc.
All the accessories and packing materials used in the garments are tested for required quality parameters before the garment production.

CERTIFICATIONS


SEDEX | BSCI | Tesco Technical and Ethical audit | NBC – Universal | Oeko-Tex | Disney

PATTERN MAKING


We do patterns for all our products through CAD for Marketing and Grading by software from GERBER TECHNOLOGY, USA


ONLINE INSPECTION


At every stage of production (Cutting, Sewing, Printing, Embroidery, Checking and Finishing), the garments are inspected as per the internal QA procedure.

METAL DETECTOR


All the garments are scanned through metal detector as per norms ensuring the safety of end user from metal sharp edges.


INFRASTRUCTURE

Carloo group has it’s own softflow processing unit with 5kg to 2000 kgs machine capacity with dryer and compacting facilities..


DYEING/PROCESSING FACILITIES

Carloo group has it’s own softflow processing unit with 5kg to 2000 kgs machine capacity with dryer and compacting facilities..

CAD /CAM

The Computer Aided Designing Software is used for computing effective consumption of fabric. This system is very accurate and new designs are made using CAD. Samples are designed through this system.

COMPUTERIZED CUTTING MACHINE

Computerized Cutting Machine (CNC) consist of Computer Aided Designing Software, Computerized Spreading Machines, 2 Nos. of Fifteen Meter Laying Tables with Air Flotation and Plotter Printer.

SEWING MACHINES

Our sound infrastructure includes latest technology in Sewing Machines, all purchased in the current recent years. These machines are manufactured by PEGASUS / BROTHER / YAMOTTO.



PRINTING

Our factory is equipped with fully Automatic Printing Machine with all allied supporting Components.

LABORATORY

The tests are done at our In House Lab and done also outside (International Labs) on requirement by customer against ISO standards.

PRODUCTS

Carloo textiles is one of the manufactures fashionable high quality garments for men, ladies and children using various kinds of fabrics.
• High Fashion Garments with treatment & wash (for Men & Ladies)
• Casual Wear/ (for Men, Ladies & Children)
• Sports Wear - Sweat & Joggers (for Men, Ladies & Children)
• Hoodies (for Men, Ladies & Children)
• Vests/Briefs/Trunks & Boxer
• Nightwear/Sleepsuit/Bodysuit/Pyjama’s & Gift Packs
KNIT FABRICS
We are very strong in the below knit Fabrics.
Single Jersey, Interlock, Rib, Pique Fabrics, Yarn dyed Fabrics, French Terry, Terry, Cotton Fleece, Pointelle, Waffle, Indigo Denim, TC Fleece, CVC Fleece.

GALLERY